How much does the dry mortar factory invest? How is the dry mortar market?
Mortar is commonly used in both constructing and renovating buildings. With an increasing number of construction projects, the demand for this material is abundant, given its wide-ranging applications.
1. Investment Costs
A total investment of $200,000 is required for a fully automated dry mortar production line. This equipment includes raw material storage systems, weighing systems, conveyance systems, mixing units, gas-phase equilibrium systems, packaging systems, and dust removal systems. The primary control system issues production commands based on selected processing formulas. The system automatically extracts materials in designated proportions from storage, transfers them for weighing, and then proceeds to mixing using gravity-free mixers for swift and accurate blending. Once the precise mixing standards are met, the finished mortar is conveyed to a storage silo equipped for secondary blending, entering an automated packaging phase. An automated packaging machine performs timed and quantified packaging tasks, significantly enhancing output efficiency. Packaged finished products are then stored in the finished goods area awaiting distribution.
2. Environmentally Friendly
This equipment has an annual output of 300,000 tons, offering flexibility, environmental friendliness, and high-quality dry mixed mortar, known for its stability, construction performance, ease of use, and eco-friendly attributes.
Dry Mortar Market Outlook
1. Extensive Applications
Dry mortar, produced by physically blending aggregates (such as quartz sand), inorganic binders (like cement), and additives (such as polymers) in specified ratios, is transported in bags or bulk to construction sites. It plays a critical role in bonding, lining, protecting, and decorating in the construction industry, finding widespread applications in building and renovation projects.
2. Substitution for Natural Sand
Dry mortar efficiently replaces natural sand with no detrimental effect on product quality. Utilizing artificial sand made from crushed cement plant waste, construction debris, silica, and steel slag meets the required particle size for dry mortar production. This not only repurposes waste but also minimizes environmental damage, aligning with China's circular economy principles.
3. Resource Conservation and Environmental Protection
Dry mortar primarily utilizes industrial waste and local materials as raw materials. Employing materials like fly ash, slag, waste stone powder, refinery residues, and bentonite not only reduces dry mortar costs and enhances its performance but also contributes to environmental preservation and resource conservation.
Starting a mortar factory requires substantial capital, covering equipment procurement in the initial phase and ongoing labor costs. Therefore, thorough preparation is essential in this regard.
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