Stepped dry mixed mortar mixing plant

The stepped dry mixed mortar station boasts a lower profile, more equipment space, and lighter foundation load than its tower counterpart. Ideal for less aggregate-sensitive mortars, it suits ordinary and some specialized mixes. However, it consumes more energy. Raw material metering, set beneath the mixer, involves a one-time lift into respective bins for batching. After measurement at the bin's base, materials are lifted above the mixer for subsequent production—a distinctive production line layout.

Product features

Feature	Details
1. Excellent Mixing Performance
1.1 High mixing uniformity	- Premium alloy wear-resistant steel barrel<br>- Easily replaceable, wear-resistant alloy paddles
1.2 Minimal batch deviations	- Multi-sealed discharge mechanism with self-locking system
1.3 Residue-free discharge	- Low residue discharge with self-cleaning system
1.4 Efficiency	- Ensures high efficiency
2. Precise, Stable, and Reliable Metering System
2.1 Separate metering	- Stable measurements through separate metering
2.2 Dual-valve lock-pressure structure	- Precise metering without voids
2.3 Targeted metering feeding system	- Ensures accurate measurements
2.4 High-precision sensor modules	- Ensures stability and accuracy in measurements
3. Targeted Green and Environmentally Friendly Equipment
3.1 Containerized gravity+dust collector	- Extends bag life, meets environmental standards
3.2 Dedicated dust collectors	- Ensures safety (additives, silos)
3.3 Dust collectors at emission points	- Enables dust recycling
4. Efficient, Energy-saving, and Reliable Drying System
4.1 Direct-drive system	- Driven by hard-surface gear reduction motor
4.2 Bolted modular structure	- Facilitates easy disassembly and maintenance
4.3 Controlled discharge temperature	- Discharge temperature ≤65°C, moisture content <0.5%
4.4 Durable components	- Rollers made of forged steel, drums made of boiler steel
4.5 Versatile heating options	- Coal, gas, and biomass pellet combustion options for local suitability
5. Reliable Performance, User-Friendly Computer Control System
5.1 Comprehensive control system	- Computer hardware, microcontrollers, human-machine interface, weighing units, control software
5.2 Automation	- Automated control for dry mortar production

Equipment performance advantages

System	Key Features
Drying System	- Utilizes a three-pass drum dryer for the mixing unit- Sand moisture content ≤8%- Discharge temperature ≤65℃, moisture content ≤0.5%- Years of experience in sand drying system manufacturing, ensuring high efficiency and energy-saving
Metering System	- Precise, stable, and reliable feeding technology- Ensures reliable operation of the production line and high product quality
Mixing Machine	- Next-generation dual-shaft gravity-free mixer- Rational machine design, superior materials, reliable power, efficient skills, long-lasting wear resistance
Dust Removal System	- Customized dust removal system, distributed dust collection- Ensures no dust pollution in the work environment and maintains personnel health
Bulk Packaging System	- Can design bulk systems for direct unloading or with pre-storage effect based on customer demands
Control System	- Incorporates high-quality electrical components resulting in a low failure rate
Packaging System	- Uniquely designed bagging and bulk systems surpassing industry quality standards- Particularly beneficial for specialized mortar packaging
Conveying System	- Reliable quality conveying system, wear-resistant, stable, and with a low failure rate
Supporting Solutions	- Customized designs for automatic packaging stacking systems, unique bulk systems, and non-standard specialized mortar production lines

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Product configuration

组 12

Key attributes

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